Stereo photograph exhibition boxes

Stereo photograph exhibition boxes

Posted Posted in Other, Wood

Rachel and Stephanie from BID St Andrews were involved in organising the St Andrews Photography Festival that’s on just now. They wanted ten custom made plywood  boxes to contain stereograph cards and viewers to see the 3D images.

Each box would have a different theme or feature work of different photographers. They would be positioned in different venues around the town.

A cardboard prototype

Stephanie sent me a sketch of a simple box with a side compartment. Although they were to be made from 5mm plywood, she asked if I could made a cardboard prototype. She wanted to check they’d got the dimensions right before going into production. A wise move!

I had some 5mm thick cardboard from leftover packaging and it did the trick perfectly. Stephanie realised that the box needed to be deeper to accommodate the viewer. The thickness of the front and back of the box meant that the interior depth was too short. Just as well we checked at this stage!

A plywood prototype

Rachel then asked if I could make one box from 5mm ply. While the dimensions were perfect this time, she decided that the height of the box divider should be lower than the box sides. This would make it easier to extract the stereograph cards.

Rachel also realised that the text of the logo on the lid was not correct.  There was an anomaly in the artwork when I’d imported it into my software and Rachel spotted the error.

I modified the artwork, and Rachel gave the go ahead for production.  Rachel assembled the boxes and added the stereograph cards, viewers and information about the contents to each one.

St Andrews Photography Festival
A stereo  exhibition box in use

Stereo box exhibition locations

On display at BlackHorn is the work of astronomer Charles Piazzi Smyth, documenting his expedition to the volcanic slopes of Teneriffe.

The Saint is home to the stereo box exhibition of Thomas Roger’s Views of St Andrews. He was one of the first professional photographers in the town.

Topping & Co are hosting the George Washington Wilson stereo box. He was one of the most famous stereo photographers.

 

Have you got a product you’d like to develop but aren’t sure how? Contact us or ask for a quote.

Personalised axes for Best Man gifts

Personalised axes for Best Man gifts

Posted Posted in Leather, Other

Iain got married last Saturday. He presented his Best Men with high quality axes that he’d asked me to engrave for him. This is how we did it.

Engraving high quality axes

Iain knew he wanted axes, and he wanted them personalised for his friends. He searched for personalised axes, but he couldn’t find any of high quality, so he decided to buy the axes he wanted. He brought them to the workshop and we discussed how he wanted the engravings to look.

We had two options – to engrave the wooden handles, or the leather head covers. Iain decided he wanted the head covers engraved on the presentation side . There were logos on the wooden handle.

Axe head metal isn’t usually compatible with laser engraving as I’ve found from past experience, and the engravings would be more likely to be damaged during use.

I engraved a  leather cartridge belt recently. Iain had seen the pictures on social media and liked the effect.

Personalised text

After some thought, Iain decided to go with his best men’s initials and the date of the wedding. He wanted to keep things simple and bold, so we settled on the Arial font. There was a nice flat area on the leather covers for  30 x 30mm engravings.

We agreed that the engravings would look best orientated so the text of the engravings and axe branding all read on the same plane.

I created proofs for him to approve, making the initials 48 point and the dates 24 point to create neat 33 x 23mm rectangles that would fit the covers nicely.

axe after engraving

Engraving the axes

I set up individually in the in the laser to get the engraving positioning just right.  Then I wedged some perspex blocks under the blades to lift the areas to be engraved so they were as flat as possible to keep the laser in focus. This was much easier to do withthe covers were in position on the axes to keep them steady.

Iain loved the results and picked the axes up a couple of days before the wedding.

 

Have you got a product you’d like to develop but aren’t sure how? Contact us or ask for a quote.

personalising a leather cartidge belt

Personalising a leather cartridge belt

Posted Posted in Leather, Other

Customers often ask if I can personalise special gifts. I’ve engraved wallets, wooden boxes and even axes for best men and ushers!

Vicky asked me if I could engrave a leather cartridge belt for her son’s landmark birthday. Leather engraves well, and the appearance of engravings depends on the colour, type and finish of the leather.

This belt was very high quality and if I made a mistake, I knew I’d have to buy a new one!

Creating the vector artwork

Vicky wanted her son’s initials engraved on the belt. I typed them into my software and chose a font that she liked. I suggested choosing a finer font as the engraved areas of leather don’t look particularly attractive. They’re best minimised for best effect.

Personalising the belt

Vicky wanted the engraving to sit to the right of the buckle when fastened. I measured the space between the right hand edge of the buckle when fastened on the tightest hole and the nearest edge of the cartridge holders. Then I created a rectangle to represent that area of the belt, centred the artwork at the size Vicky wanted in it so they’d be engraved in the right place. We were ready to engrave!

laser engraved cartridge belt

What does engraved leather look like?

Engraving leather is like engraving card of different colours. Dye colour and depth of shade, and the depth to which artwork is engraved all contribute to the appearance of the engraving. It’s usually darker than the shade of the material and browner too as engraving is a burning process.

I had some engraved dark brown leather samples to show Vicky. She was keen to have an engraving that would stand out well and possibly be recessed into the leather.

After setting up the belt in the machine and checking it was the right way up so the cartridges wouldn’t fall out, I engraved the belt using my usual raster engraving settings for leather. The first pass was so clear and Vicky was so pleased that she didn’t feel the need to have the engraving any deeper.

 

Have you got a product you’d like to develop but aren’t sure how? Contact us or ask for a quote.

personalised coaster wedding favours

Personalised coaster wedding favours

Posted Posted in Other, Wood

Personalised favours are becoming more popular for weddings. Regular enquiries come from couples for individual touches that will remind guests of their special day. Usually wedding favours are requested with occasional wedding logs and stationary embellishments.

Rustic coasters

Rachel’s son and his fiancee wanted rustic coasters engraved with details of their wedding to give to their guests as favours. Everyone uses coasters, and they can bring back happy memories every time they catch the eye.

Gill and Ali wanted to use slices of tree branches. They asked local company Thomson Timber to make them, and they very kindly recommended my engraving services.

Designing the artwork

Rachel popped round to the workshop with the coasters when they were ready. Most of them were around 85mm in diameter, and they were all different shapes as branches aren’t perfect circles in cross section as you can see in the photo below. Jim had finished them beautifully on their presentation sides, but made sure all the coasters still retained the rustic look that Gill and Ali wanted.

Rachel had a note of the text to be engraved. Each coaster was to be the same with the wedding venue, the couple’s names, and the date of their wedding.

I laid the three lines out, and we chose a font that Rachel was happy with, making Gill and Ali’s names the focal point. We chose a size for the artwork so it would still fit on the smaller coasters without looking squashed. Then I engraved a sample so Rachel could see how they’d look.

branch slices ready for engraving
branch slices ready for engraving

Engraving wedding favours

As the text was quite small and fine, I suggested engraving at a slower speed to keep the engravings crisp. This had the added advantage of giving the engravings more depth which helps fine detail to stand out more. Rachel was delighted with the results, and I engraved the rest of the coasters.

 

Have you got a product you’d like to develop but aren’t sure how? Contact us or ask for a quote.

 

Other blogs you might find helpful about coasters include Oak Awards for The&PartnershipMug mats for The Learning Cauldron,  How do the edges of laser cut wood look, Personalised bespoke wedding gifts and Branded coasters for Welsh Oak Frame.

Cutting foam inserts for gift boxes

Cutting foam inserts for gift boxes

Posted Posted in Corporate, Other

Tom and Karen Couper have just opened their beautiful new shop, The Wee Couper of Fife,  in Anstruther where they sell boxed miniature sets.

Bespoke inserts for a range of products

Tom and Karen wanted to make up their own unique gift sets. They sourced boxes with foam inserts, but these inserts just came as a whole square. The Coupers needed to have shapes cut out of the inserts to match the 14 individual gift sets they planned to start with. Holes were required for bottles, hipflasks, golf balls and jams. And they needed to be snug so that the products would fit in the boxes securely.

The Wee Couper of Fife's Grant's, Hendricks and Grey Goose gift set
The Wee Couper of Fife’s Grant’s, Hendricks and Grey Goose gift set

Can you laser cut foam?

Tom and Karen came to the workshop to show me what they wanted to see if I could help.

Tom had mocked up a gift box to show me how he wanted them to look by cutting one foam square with a knife. It looked smart! But the question was, could I laser cut the foam for them? I’d asked Tom to check if the foam contained any PVC or teflon as they evolve acid gases during cutting, but his supplier confirmed that they didn’t and that they were suitable for laser cutting.

I had only cut closed cell foam prior to this. It cut well and the facing side looked good. But on the back, in areas where the machine slowed down to change direction, the foam melted a bit, creating pits. I tested the sample that the Coupers had brought and found settings that worked. Again, the facing side looked great, but areas on the back where angles had been cut, there were small melted pits. Tom and Karen didn’t mind as they wouldn’t be seen.

Creating artwork for the 14 foam insert styles

Now we knew I could help, the next stage was to create artwork. Fourteen files were needed, one for each set. I’m not a graphic designer, but I work with a few, and one of them is CatMac Design. Catriona created the artwork in vector format, sent it to me to check, and we were ready to go.

Grand opening!

Two weeks ago, Tom brought round the first box of foam to the workshop to cut.

On Friday 15th June, Tom and Karen proudly opened their new shop. Here’s a picture of Tom looking splendid in his uniform kilt with one of the box sets. I love the little half keg display units on the wall behind him, each containing a different gift set.

Wee Couper opening

 

Have you got a product you’d like to develop but aren’t sure how? Contact us or ask for a quote.

Girls’ surfing championship trophy

Posted Posted in Other, Wood

Blackhouse Watersports were preparing to sponsor the Scottish National Surfing Championships in Thurso. Iona realised that they needed a surfing trophy for the Girls Under 18s champion and she was determined to create something special.

Surfing trophy ideas

Iona asked Frazer Reid of FAR Cabinet Makers if he could make a trophy out of wood and she wondered if I could engrave it. She gave me the wording that she wanted and the Blackhouse Watersports and Scottish Surfing Federations logos to acknowledge the event organisers and sponsors.

Iona wanted to add some artwork to make the trophy more interesting. She hunted for something with a surfing girl on it. I suggested that it would really help if the artwork was black and white and of high quality to make sure it could be rescalable with good results. Iona found a lovely graphic of a female surfer swimming underwater with her board. It was a vector which meant that I could remove elements that I didn’t want like the seabed and wafting seaweed. This simplified the artwork and tailored it to the trophy.

surfing trophy presented

Creating the trophy artwork proof

Iona gave me free reign to design something that I felt worked well with the wood. Frazer delivered the trophy, made from a beautiful piece of yew. He’d created a solid base with a flame shaped piece on top that was flat on one side for engraving with a sinuously curved back.

I laid out the artwork into a triangular arrangement with the award details at the top and the surfer swimming up towards it from below. At the bottom, I arranged the logos side by side. Iona approved the artwork proof, and I got to work.

Engraving a shaped trophy

While the facing side of the trophy was flat and easy to engrave, the back was unevenly shaped. How could I support it in the machine so it would sit securely and not wobble during production?

Simon from Simba Rods gave me a bean bag to engrave his awkwardly shaped fishing rods on. Would it work in here too? It was a perfect solution and it cradled the back of the trophy securely.

I used full power to engrave to get a good depth for the text and the surfer. I hadn’t engraved yew before. It’s classified as a hard softwood, and the engraves were good and crisp depth. As the logos were so detailed, I slowed the machine down to make them as sharp as possible.

Frazer picked it up for oiling and took it to Thurso as he was competing too. Yew has some lovely red and purple tones in its grain, and the oil brought them out beautifully.

Clover Christopherson won the trophy, and looked delighted with it and her achievement!

 

Have you got a product you’d like to develop but aren’t sure how? Contact us or ask for a quote.