Bearded Basturds is a Dunfermline based startup company with a range of beard oils and waxes that don’t contain harsh chemicals or alcohol.
Craig started to get inquiries for beard combs from customers. He wanted something wooden if possible, and wondered if it might be an option to have them laser engraved with his logo. So he got in touch with LaserFlair to see if we could help.
On his search for fabulous and original beard combs, Craig came across The Upcycled Timber Company, a start up based in Glenrothes. They make all sorts of things from recycled wooden whisky barrels, and now they make chunky and manly combs for Bearded Basturds too. Each one is unique with a slightly different shape as they are all handmade.
Craig brought some sample combs round to our workshop to test engrave them. He decided that he wanted his beard logo on one side and the company name on the other. Getting the size of the text and logo just right for the combs would be important for product aesthetics. In addition, we knew that a good 3D effect would complement the combs’ rugged appearance.
We made the engraving for the text deeper than for the beard logo. A deeper engrave makes finer features like text stand out more. Larger engraved areas don’t need as much depth relatively as finer engraving. So although the engravings were done at different power settings, they look similar in depth which is what Craig wanted.
In the engraved beard logos especially, the light and dark growth rings in the wood are highlighted. Engraving is deeper over the less dense spring/summer growth rings, and shallower over the denser autumn/winter growth rings. You can see this in the picture, and it is clearer in the logo than the text. This is one of my favourite features of laser engraved wood.
It has been wonderful to work with two other local companies to make such an original product with a good story. The engraved beard combs look amazing, and we’re really proud of what we’ve created together.
We can engraved curved surfaces as well as flat ones, but it depends on the curve and the material. Here’s an example.
We engraved these beautiful beech coffee tamper handles for Made by Knock for their customer, Machina Espresso. They’re so tactile, and are perfect for engraving if you can work with the curved surface. That was the biggest challenge, along with getting the logo centred on the top. You can easily spot if engravings are out by a millimetre.
It’s all about focus
The principle is that flat surfaces should be engraved. This is because the laser beam is focussed vertically onto a horizontal surface. The distance between the lens and the material surface is crucial for high quality engraving. Lenses have specific focal lengths that should be adhered to for best results. Even a tolerance of plus or minus 1mm can be a problem depending on the material used and the lens selected.
These principles need to be adhered to more for sensitive materials like acrylic and metal where a reduction in engraving quality is very easy to spot. Wood, on the other hand, is much more forgiving.
My secret weapon
My secret weapon is my 100mm lens. It allows me to work with a curve of around 8mm, particularly if the material is forgiving like wood is. I’ve used it to engrave these tamper handles and mini wooden baseball bat muddlers for mixing cocktails. It is still important to keep engravings on relatively flat areas for best results.
Before we went into production, we engraved Machina Espresso’s logo on a few tamper handle seconds to judge the largest size the logo could be engraved to keep the logos on the flattest part of the handles. It was important to know at what size engraving quality would deteriorate, and to make sure that engraving results would be consistently high quality.
Glenmore Lodge National Outdoor Training Centre near Aviemore had designed and were creating a new garden for their facilities. It was felt that a training centre would benefit from having an outdoor space to encourage personal reflection.
They approached LaserFlair with the idea of creating a wooden ‘library’ consisting of oak ‘books’ to create a focal point. To add an element of fun, they wanted titles relevent to outdoor activities engraved on their spines. My favourite was Classic Rock.
How to make an outdoor wooden library
Glenmore Lodge provided a list of the titles they wanted engraved on the oak books. They cut the wood into blocks of different shapes and sizes to simulate a shelf of assorted books. Each book was shaped to give the impression of a spine along one side
LaserFlair advised on fonts and layout to get the look and depth of engrave for the right look. We chose a bold font for the text to make it easy to read from a distance, and made the text as large as possible to fit the width of the books’ spines. We decided on a deep engrave for a lasting appearance and texture as the books were designed to be touched and weather with the garden.
Laser engraving the books
Each block of oak was positioned in the machine so that the ‘spine’ was uppermost. We do this because the laser head is aligned vertically and engraves the horizontal surface below. We lowered the machine bed by 15-20cm so that each ‘book’ could be positioned at the correct focal distance from the lens. Maintaining focus is important to achieve good engraving quality. Finally, we raster engraved to create a pleasing 3D effect, and performed two passes to give extra depth to the letters.
Glenmore Lodge love their new garden feature. It gives a sense of intrigue and intimacy.
We’ve been branding stainless steel cocktail keys for Panch Drinks recently. They’re made in three sections for measuring fixed amounts of sweet, sour and strong ingredients, allowing cocktail recipes from mojitos to Moscow mules to be mixed to perfection every time.
These measures are made from stainless steel. Our laser can engrave some types of metal, and stainless steel usually gives good results. We had to use Thermark metal marking paste as the laser can’t engrave the metal directly.
The circular bases of the cocktail keys are only 50mm in diameter, which means that logos must be small to fit the space. As a rule, the smaller the logo is made, the harder it is to reproduce the fine detail when engraving it. Thick lines become thin, and fine detail that would look great on a large scale becomes almost indiscernible when scaled down to a few centimetres wide. In this case, we had to remove all the detail apart from the text, and even then I had to engrave some samples to make sure I could get good engraving results.
How does Thermark work?
Thermark is a mixture of pigment and glass particles. When the laser engraves it, it melts the glass and traps the pigment onto the metal surface, forming an enamel finish for a durable, weatherproof mark. Perfect for using in bars!